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COSEN MODEL C-510MNC Fully Programmable Automatic Miter Cutting Band Saw

Cosen's C-510MNC is a high production fully programmable automatic miter-cutting band saw, which incorporates a massive base, sturdy saw frame, a 5 HP drive motor, 1 ¼” (34 MM) wide blade and a user-friendly programmable control for ease of operation.

Utilizing the SNC-100 System the operator easily programs the cut length and quantity desired. The
SNC-100 System stores up to 100 cutting jobs and features Automatic Kerf Compensation for parts
longer than a single index. The SNC-100 System also utilizes “Save-A-Blade” which retracts the
material 2 mm from the blade at the end of each cut so the blade will not rub the material while the saw head moves up to allow the next index. All machine functions are controlled from the operator’s
station. The control panel is ergonomically designed and located for convenient use by the operator.

MACHINE SPECIFICATIONS

MAXIMUM CUTTING CAPACITY
Rounds, 90 Degrees: 14"
Rounds, 45 Degrees: 14"
Rounds, 60 Degrees: 10"
Rectangle, 90 Degrees: 13" x 20"
Rectangle, 45 Degrees: 13" x 17"
Rectangle, 60 Degrees: 10” x 13”
Blade Speed: 65 - 262 FPM (20 - 80 m/min)
Blade Size:  192.91” x 1.3” x 0.042” (4900 x 34 x 1.1 mm)
Tension Hydraulic control
Guide Tungsten Carbide Blade Guide
Cleaning Wire Brush
MOTOR OUTPUT
Saw Blade: 5 HP (3.75 KW))
Hydraulic: 1 HP (0.75 KW)
Coolant:  1/8 HP (0.1 KW)
TANK CAPACITY
Oil:  9.5 Gallons (36 L)
Coolant:  16.1 Gallons (61 L)
Work Bed Height: 30.8” (783 mm)
Machine Weight: 4707 Lbs (2135 kg)
Floor Space: 130” x 109” x 87” 

*Design and specifications are subject to change without notice and obligation.

MACHINE FEATURES

Structure:
► The swivel saw head allows the user to cut at any angle between 90° (straight cut) and
30/60° (miter cut). The precision pivot system facilitates easy and accurate adjustment for
angle cuts. Cosen’s C-510MNC has a protractor and pointer in clear view and away from any
chips covering the numbers. C-510MNC requires no tools to make angle changes.

► Hydraulic shuttle vise assembly, made of heavy-duty cast iron with replaceable hardened
wear plates, rides on two large guide shafts that are capable of handling extreme loads.
Both shafts are ground and chrome plated for durability and smooth material feeding.

► A 18” slotted discharge table with coolant return and hydraulic shuttle table featuring 19.8”
single stroke length are standard features that make material handling easy.
Rigid and heavy-duty pivot and trunion insure long machine life.

Blade Drive:
► The AC inverter controlled variable-speed blade drive is equipped with the best worm gear
speed reducer. The worm shaft is hardened and ground. Together, they provide quiet,
powerful, and trouble-free drive.

Blade Guidance & Lubrication System:
► Carbide guides securely guide the blade during the cutting cycle. The carbide is relieved so
that coolant can both cool and lubricate the blade during the cut. Bearing guides eliminate
blade stress by pre-aligning the blade before it enters the carbide guides.

► Cast iron guide arms are rigidly supported by a large, heavy-duty cast iron dovetail to assure
straight cuts and eliminate vibration for longer blade life. 

Blade tension device insures proper blade tension for quality cuts and longer blade life.
Integral coolant system

Synchronized power driven blade brush removes the chips from the blade, maximizing
productivity and extending blade life.

Control & Automation:
► Smart NC-100 (SNC100) technology provides most of the benefits of NC controlled
saws at a mere fraction of the cost. SNC100 controls are programmable up to 100 different
jobs including quantity and length of cut. The control automatically compensates for Kerf
loss after data input and requires no manual calculation of number of times to index. The
control also automatically shutdowns the machine, blade motor, and hydraulics, once the
programmed number of cuts or out of stock situation has been achieved. The system
includes an error feedback function enabling rapid troubleshooting through an error code to
be displayed in the event of a malfunction.

► SNC-100 Features Include:
*5.7” Touch Screen
*Mitsubishi PLC Controller
*100 Individual jobs can be programmed and stored
*Stored program(s) may be easily recalled and executed at will.
*Blade Speed Display
*Motor amp draw (optional)
*Optional Blade Deviation Detection monitor can be controlled directly from Touch Screen
*Automatic Kerf Loss Compensation & Automatic Multiple Indexing up to 999”
*Save-a-Blade Feature - The shuttle vise will automatically retract the material
  slightly after cut-off, so a blade can avoid the undesirable abrasion with material, improving cutting     tool life.
*Error Code Display Provides simplified self-diagnostics.
*Blade Life Timer.

► Precision feed pressure & feed rate dual valve system for optimal cutting performance in any
     material.
Selector Switch for bundle or single cutting modes

► Automatic work height sensor and air gap eliminator positions the saw frame to a safe
clearance above the work piece, so that the next piece can be positioned without damaging
the blade. After feeding, the saw head will descend quickly to within approximately 1/8" of
work piece, where it proceeds at the predetermined cutting rates.

► The operator’s control station located on the front right side of the saw is convenient and
user friendly. All operator controls are positioned on the top of the control box and clearly
labeled for ease of operation. The electrical components are located inside the control box
with the main lockout disconnect on the front of the control box for safety and easy
maintenance.

Material Clamping & Feeding:
► Smart NC Controlled Multiple indexing for long cutting lengths of up to 999” maximum
length, utilizing full shuttle length every index (19.8”) until desired length is reached.

► Full stroke machine vises. The machine front vise and index vise incorporate full stroking
cylinders to provide tight clamping of any material from the operator’s station. This
eliminates the operator from having to hand position the vise when material size changes. As
a very useful feature, LED light comes on to indicate secure clamping.

► Ductile cast iron vise with replaceable hardened wear plates.
One set of vertical alignment rollers, which is convenient for bundle cutting and positioning
bar stock, is standard and is located on the machine base.

► In addition to the sturdy cast work table, an 18” solid discharge table with coolant return
adequately supports cut-off stock and provides coolant savings in the long run.

► Multiple horizontal rollers located on the entry side of the saw to facilitate smooth material
feeding.

Safety:
► Proximity switches sense both blade slippage and blade breakage and will automatically shut
off the machine if either of these conditions should occur.

► All blade covers and guarding on the saw are painted Alert Orange to increase safety
alertness.

All exposed electric wiring and hydraulic circuit are protected by conduits.

Electrical and hydraulic safety interlock prevents saw blade to start without vises securely clamped.

Standard Accessories:
► Built in work light
     Additional flushing hose for cleaning
     Bi-metal saw blade
     Tool Box with tools, leveling pads, and an additional wire brush
    Operation & parts manual
 
OPTIONAL ACCESSORIES
Applications involving threaded rod, polished/finished, rough, cambered, bent, forged,
extruded, or other non-standard/shaped material might need special options. Please consult
Cosen for quoting on special materials handling options.

Hydraulic chip conveyor – Hydraulic driven shaftless design allows maximum chip removal
rate without worrying about burnt up motor when material falls and binds in the chip
conveyor.

Vise pressure regulator – Infinitely variable clamping pressure between 0 and full system
pressure is easily adjusted and monitored by this device. 

Hydraulic top clamps – Hydraulically powered to provide secure clamping for bundle cut
applications.

INVESTMENT: $29,895.00
Productivity Package Special - Following options are available for limited time at no charge: 5 HP Blade Drive and Hydraulic Blade Tension a savings of  $3195.00

OPTIONAL ACCESSORIES

Upgrade Package: 5 Hp Blade Drive, Hydraulic Blade Tension: $3195.00
Hydraulic Chip Auger: $3095.00
Vise Pressure Regulator: $1395.00
Hydraulic Top Clamps For Bundle Cutting: $3095.00
Super Heavy-Duty Roller Table 5’ Long: $2495.00
Super Heavy-Duty Roller Table 10’ Long: $3595.00
2 M or Longer Heavy-Duty Tables, With Vertical Alignment Rollers: Please Consult Cosen

WARRANTY  (2 Years Parts, 1 Year Labor)
New machines are warranted to be free from defects in workmanship and material for a period of Two (2) years from the date of shipment by Seller, or Four Thousand On Hundred and Sixty (4160) hours of usage, whichever occurs first. Products, which under normal operating conditions in Buyer’s plant are defective in workmanship or material, will be repaired or replaced at the option of Seller. This warranty does not cover shipping freight charges for either the return of the defective part or for the shipping of the replacement or repaired part. Seller will have no obligation to repair or replace perishable parts, or materials or parts damaged by misuse, negligence, or failure of Buyer to provide appropriate maintenance and service as stated in the operator’s manual or industry standard and normally acceptable practices. This warranty does not apply if the machine has been altered or modified without prior written consent of Seller. Seller will not assume responsibility for products or components returned to Seller without prior consent, or for unauthorized repairs to its products. This warranty applies to electrical components to the Buyer only if the voltage supplied to the machine is within the stated voltage of the machine by +/- 10% and grounded at machine.
Accessories Supplied with Manufacturer’s Equipment: The warranties available to the Buyer are those provided by the accessory manufacturer, if any, to the extent they are in force and effect. The ACCESSORY MANUFACTURER’S WARRANTY, if any, is exclusive and is in lieu of all other warranties whether written, oral or implied. In the case of components or units purchased by Seller including work holding devices, tool holders, motors and controls, the warranty shall not exceed that received by Seller from the supplier of such components or units, and Seller may require Buyer to seek warranty relief from such component supplier or manufacturer.
THE WARRANTY PROVIDED ABOVE SHALL BE THE SOLE WARRANTY PROVIDED TO BUYER BY SELLER. THE PARTIES AGREE THAT THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND WARRANTY FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED.

Terms and Conditions

Cosen's policy is one of continuous improvements and thus reserves the right to change pricing, designs and specifications of any of our products, without notice or obligations, at any time.

Prices are FOB Port of Entry. The Purchaser is responsible for inland freight charges, rigging, electrical hook up, and all applicable taxes and duties.

Terms and Conditions: Cosen reserves the right to change pricing at any time without notice. Delivery dates are estimates and may vary from those quoted at time of order placement without any penalties.

Payment in full prior to shipment.

Cosen reserves the right to specify additional conditions for payment.